They said it couldn't be done, so I did it...

Did a quick little experiment tonight and made a set of letters out of lexan... came out pretty nice. I'd like for them to be a little more rigid so I'm going to try to bond 2 layers together.
 
Also...
I had to go out of town to run some errands & I got a lot of looks in the parking lots.... one woman just about tripped over her own feet as she kept looking back at my grille.
I don't think her boyfriend/whoever the guy with her was all that thrilled with her interest though unsure:
 
A CHICK magnet, now the Grille will cost double… lol.
Funny she was looking, not that chicks can’t know about trucks but to know about the Raptor and the… wait a minute, maybe she was thinking this was an indicator of something else… what size boot do you wear ??? LOL - the price goes up all the time.

Back to reality !
The layering thing, IMHO, will not work for the long haul.
Heat/Cold, temp shifts will raise hell with almost any adhesive you use, unless it is a chemical that actually melts the plastic together that might work out.
Just thinking out loud.

What thickness Lexan did you use ?

What about my stand-by metal Aluminum ?
I can see these letters polished to a great aluminum luster and there is the option of milling out the center of each leter for a color match to the truck.

I’m done !
 
LoL!
The price did just double :-)
She wasn't even looking at my size 11 boots.

I used 1/4" thick lexan. There's a little flex to them but once they're attached to the grille they will stiffen up. I'd still like to bond 2 layers together, I've got some lexan solvent on order to see how it works.

I like the polished aluminum idea but I'll have to find a way to machine it or locate a shop where I can have them made.

The lexan should be good for painting with a silver/chrome paint to give a similar effect.
 
I’ll try to get the measurements on my 03 Honeycomb and the 04 STX today sometime, as usual busy day and I sort lag on projects.
 
add some led's now Terry
 
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A little something I experimented with...

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How much to make one for me?

Honestly, I have no idea right now...
I've got a couple guys working deals for some spare grilles, once I have at least one grille from each style I'll be able to mod one up & make a plan of attack on them :thumbsup:
Also trying a few new ideas on building the letters to hopefully cut down on the time needed to make them.

Once I have some measurements for each style grille, I'm going to scale letters to each style & possibly do a DIY kit for guys with honeycomb or billet grilles where they just need to mount the letters.
 
TEASER ALERT!

Well, I managed to work up a prototype set of led's today.

No pics as I was too tired to go back out when it got dark. :cry:

I had to use yellow/amber led's since I've been trying to get orange led's for more than 6 months now without any luck.
Good news is that they're a close match to my amber parking/turn signal bulbs (yes bulbs... I haven't got around to making myself any led's or modding my turn signals) So, I might just leave them as is for now.
 
Will they match an ’03 Parkers and side lights… I will take a set… lol.

What color are they, amber ?

What lights did you get, size; if you want to share or will they be part of a lettering kit ?

Great job as always.
 
Not sure on matching the 03 lights... my corners are clear with amber bulbs (yes bulbs, I haven't had time to make any cool led mods for my turns yet).
The led color is a very close match to these bulbs :-) They're a yellow/amber color.

They can be added to the Rapt-anger grille mod or I can make up some for you guys who just want to add 'em to your grilles too.

They're a modified strip led where each piece will need to be mounted separately with foam tape or cable ties. I attached mine to the overhanging mesh using some small black cable ties.
I already had the wiring from my old led grille oval ring so I just made a few mods to it to work with the new marker leds.

I have one extra set of the led's (actually 3 led's per light) made up now, but I need to make up some power supply/voltage regulator circuits for them.

I'm still waiting on orange led's for another version I have in mind too.
 
MORe pICS!!

Had a nice day today & moved my Hella's down onto the bumper. Not sure how I'm going to like them, but at least my grille is more visible.

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