How To: Convert H3 Bulb Offroad Lights To HID

Discussion in 'How-To' started by 2004xlmiller, Jan 17, 2012.

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  1. 2004xlmiller

    2004xlmiller Member

    How To: Convert H3 Bulb Off Road Lights To H.I.D.
    Tools/Supplies Needed-
    Screwdriver
    Wire cutters/crimpers
    Dremel
    Wire Connectors
    A set of HIDs
    A set of Hella’s or KCs, most anything, I used cheap Harbor Freight 100W lights for this.
    Step 1:
    Open up your lights and take out the bulb, note the size of the bottom, you’ll cut the bottom of the HID bulbs to mimic these.
    [​IMG]
    [​IMG]
    [​IMG]

    Step 2:
    Take your HID bulb and cut the surround till its round and about the size of the H3 bulb you took out.
    Before:
    [​IMG]
    [​IMG]
    Step 3: Dremel around where you cut to make it smooth and even, your goal is to get it as close to looking like the H3 bulb.
    Step 4: test the bulb to make sure it fits in the light socket. Then secure it, my light had a small metal clip thingy, which I needed to fit by dremeling the sides of the HID bulb a bit.
    [​IMG]
    [​IMG]
    Step 5: Dremel inside and around the 2 wires from the bulb to get them to bend over and fold in, this will help squeeze the back of the bulb into the housing.
    [​IMG]
    [​IMG]
    Step 6: Cut the wires from the bulb, run them inside the seal into the light housing, reconnect with wire connectors. Should look like this:
    [​IMG]
    Stripped:
    [​IMG]
    Connectors:
    [​IMG]
    Hooked back up:
    [​IMG]
    Step 7: Once this is all done, put everything back together, plug in the ballasts and connect the wiring for the bulbs and test to make sure all connections are good.
    [​IMG]
    [​IMG]
    [​IMG]
    Don’t use harbor freight lights as they have a diffusion glass lense for the halogen bulbs and it doesn’t work with the HID light output, use hellas or some clear lense procomp lights or KCs. Have fun.
     
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  3. Justincredible

    Justincredible BLACKOUT

    nice write up!
     
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